Power Modules Services

Power Modules Services

"IMI power module division offers a broad packaging solution for all requirements in the power electronics world ".

IMI is a powerhouse among power module manufacturers. We offer custom and standard design platform packages to meet your needs.

power modules IMI

Design Capabilities/Expertise

  • Modeling
  • Open Source Packages (Improved Design time)
  • Simulation
    • Thermal
    • Parasitic Component
    • Thermal Impedance Measurement
    • Thermo-Mechanical
    • Fluid Flow Simulation
  • Layout
    • DBC
    • Bonding
    • POD (Package Outline Drawing)
  • Material Selection Using Appropriate Technology
  • Insulation Test and Characterization Test
  • AEC-Q101 Certification for Automotive Using IMI’s Reliability Lab

Technology Capabilities/Expertise

  • Die Sawing (Si, SiC)
  • Substrate:
    • DBC: AI203, AMB, ALN
    • IMS
  • Die/substrate attach:
    • Solder Paste & Preform (Pb and Pb free) / Voids Rate Control
    • Sintering (Pressure Less and Assisted)
  • Baseplate: Warpage Control, Pre-TIM, Pin Fin
    • Copper
    • AISiC
  • Interconnection: AI wire, Cu/AICu Wires, Gold Wire, Ribbon, Lead Frame, Cu Clip, US Welding
  • Protection: Silicone Gel, Epoxy Potting, Transfer Molding
  • Test & Reliability:
    • All Kinds of Standard (Static and Dynamic) Test Cold and Hot
    • Reliability up to Automotive
    • UL certification possibility
  • Full Traceability:
    • Material Main item i.e. Substrate, Leadframe, Baseplate and Dietracing.
    • Date Code

Power Module Virtual Prototyping

  • Power Module Analysis Before Prototyping
  • Electrical and Electromagnetic Simulation
  • Thermal Simulation
  • Fluid Flow Simulation
  • Thermo-Mechanical Simulation

Process Capabilities/Expertise

  • Water Sawing
  • Molded DBC (epoxy)
  • Copper Lead Frame, US welding
  • Silicone Gel
  • COB (Wire, Clip Bonding)
  • Sintering (No Reflow but Assembly by Sintering)

Assembly and Production

  • Die Attach Soldering
  • Baseplate Attach Soldering
  • Top Side Connection (Ribbon Branding, Dip)

End-of-Line Tests

  • Static Tester
  • Dynamic Tester
  • Insulation Tester
  • Mechanical Measurement

Benefits of IMI’s Power Module Services:

  • Time-to-Market: Use IMI’s Proven Power Module Platforms and save 12-36 months of design and development time
  • Potential Cost Improvement
    • Technical Human resource
    • Purchasing Power
    • Virtual Prototype
    • Prototype Line – Reduce Errors before Mass Production
    • Open Package for Reduced Tooling Cost
    • Free Trading Zone
  • Improved Quality and Reliability: IMI goes through rigorous tests and simulations to improve IMI’s power module quality and reliability.
  • IMI Does not Compete with Our Customers!

Move your production to imi today!

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